環(huán)保、節(jié)能、數(shù)字化監(jiān)控與智能化是染整機(jī)械的發(fā)展重點(diǎn);棉型機(jī)織物連續(xù)式前處理和染色設(shè)備(包括單元機(jī))大多已經(jīng)發(fā)展成熟,生產(chǎn)流程配置,在未來一段時(shí)間內(nèi),變化不會很大,市場基本飽和;短流程設(shè)備(如濕短蒸設(shè)備)受工藝制約,產(chǎn)品推廣有一定難度;化纖長絲機(jī)織物連續(xù)處理工藝的研究正在進(jìn)行,如果工藝研究成功,連續(xù)式設(shè)備可能會取代部分間歇設(shè)備,用于化纖長絲機(jī)織物大批量生產(chǎn)。
Digitization, Intelligence
As a connecting process between the preceding and the following, dyeing and printing is to improve the appearance and performance of textiles, and to give special functions to textiles. Adding value to textiles is the main source of materials for the fashion industry.
Environmental protection, energy conservation, digital monitoring and intelligence are the development focus of dyeing and finishing machinery; continuous pretreatment and dyeing equipment (including unit machines) of cotton woven fabric have mostly matured and the production process is configured. In the future, there is not much change; the market is basically saturated; short process equipment (such as shortened wet-steaming equipment) is subject to process constraints, so product promotion has certain difficulty; research on continuous processing technology of chemical fiber filament woven fabric is underway and if the process research is successful, continuous equipment may replace part of the batch equipment for mass production of chemical fiber filament woven fabrics.
恒天立信:主推智能制造染整方案
Smart dyeing & finishing CHTC FONGS innovations at SHANGHAITEX 2019
本屆展會上,恒天立信集團(tuán)將在染整館W1館A10號展臺,向全球客戶展示集團(tuán)最新的染整設(shè)備及智能制造染整方案;在紗線館E1館A60號展臺,展示紗線處理技術(shù)。雙展臺總面積達(dá)520平米。
此次隨行參與的集團(tuán)品牌涵蓋:立信染整、特恩、高樂、立信門富士、德國門富士、立信水務(wù)和紗力拉。展示的內(nèi)容包括:立信染整FONGS TECWIN高溫染色機(jī)和ALC自動液態(tài)助劑計(jì)量與分配系統(tǒng)、高樂GOLLER新型雙帶液機(jī)構(gòu)冷軋染機(jī)、立信門富士MONFONGS涂層定型生產(chǎn)線和烘干機(jī)以及德國門富士CYD連續(xù)式色織染色系統(tǒng)及最前沿的Qualitex全觸摸屏控制系統(tǒng)。為了加強(qiáng)觀眾的體驗(yàn),展臺還加入了先進(jìn)的虛擬實(shí)境AR技術(shù)的元素,為全球客戶更好的展示涵蓋前處理、染色及后整理,完整染整處理的智造方案。
近年來,智能智造的春風(fēng)吹遍神州大地,染整行業(yè)的智能變革也是如火如荼的進(jìn)行!恒天立信集團(tuán)研發(fā)團(tuán)隊(duì),深耕染整機(jī)械研發(fā)與發(fā)展多年,在染廠智能化的范疇,恒天立信也一直前行。目前,集團(tuán)在浙江省紹興市進(jìn)行基礎(chǔ)建設(shè),該場地占地約76,000平方米,以此作為恒天立信智能印染機(jī)械的生產(chǎn)基地。另外,中山項(xiàng)目第二期建設(shè)亦如期完成,在中山生產(chǎn)基地,集團(tuán)新建一個(gè)先進(jìn)技術(shù)中心(ATC/STC),以滿足客戶試驗(yàn)需求。該中心已設(shè)立一個(gè)微型智能染廠,便于客戶直觀細(xì)致了解智能化生產(chǎn)全過程。
恒天立信集團(tuán)將以智能制造、全面創(chuàng)新的舞臺迎接全球到訪者,向客戶集中展示集團(tuán)最新研發(fā)成果和設(shè)計(jì)制造理念。我們歡迎全球客戶蒞臨觀摩指導(dǎo), 與我們共同探討恒天立信所提供的綠色環(huán)保、智能化的一站式可持續(xù)染整解決方案!
CHTC Fongs has been committed to the development and manufacturing of dyeing and finishing equipment for more than 50 years. In the past decades, CHTC Fongs devoted to the development of energy-saving and emission reduction machines and now it becomes the basic conditions for dyeing factories. Today, we live in a digital era, though in the traditional textile industry, CHTC Fongs has been with the times. Together with its wellknown brands: Fongs, Monforts Fongs, Xorella, Then, Goller, FWT and Monforts, CHTC Fongs dedicated in the development of Smart Dyeing & Finishing and join with the customers to build the intelligent dyeing factory.
The CHTC FONGS Group is proud to present the “one-stop”sustainable solution in dyeing and finishing range of “pre-treatment, dyeing, post-treatment and waste water treatment” at Shanghaitex 2019 in W1, A10 and yarn conditioning and heat setting in E1, A60, Shanghai New International Expo Center, Shanghai, China from Nov. 25th to Nov. 28th. CHTC FONGS will exhibit a full line of the most advanced and innovative products and technology including our new product- FONGS TECWIN High Temperature Dyeing Machine, FONGS ALC Automatic Liquid Chemical Weighing and Dispensing System, GOLLER DYEPADDER ECONOMICA Nip-in-Trough, MONFORTS QUALITEX Full Touch Panel Control System, MONFORTS NEW CYD Continuous Yarn Dyeing System, MONFORTS FONGS Innovative Technology Center and MONFONGS STRAHM HiPer Shrink Astra Shrinkage& Relaxation Dryer. In addition, CHTC FONGS will also demonstrate the innovative smart dyeing and finishing at the booth. We are looking forward to your visits.
立信染整 FONGS
TECWIN高溫染色機(jī)
立信染整新研發(fā)的高溫染色機(jī)TECWIN,其設(shè)計(jì)理念是優(yōu)化TEC系列高溫染色機(jī)的各項(xiàng)性能,擴(kuò)大其適用性。設(shè)計(jì)中已保留一些原有的優(yōu)良配置,增加了新設(shè)計(jì)改進(jìn),更切合市場需求。該設(shè)備具備以下各項(xiàng)專利設(shè)計(jì):
可向客戶提供兩個(gè)不同配置的前霧化噴嘴:在標(biāo)準(zhǔn)配置里,織物在提升入主噴嘴前,增加一次液體與織物接觸,可避免織物產(chǎn)生折痕。在任選配置里,風(fēng)噴嘴搭配前霧化噴嘴,可助解決某些布種染色問題。
自動可調(diào)節(jié)間隙噴嘴,由牙箱馬達(dá)帶動,改變噴嘴流量, 無需更換噴嘴, 操作更便捷。
特別設(shè)計(jì)不銹鋼底儲布槽疏水篩, 提供更佳的高效疏水效果。
處理洗水溢流效果更好:在低水位溢流階段,可保持主泵于低液位運(yùn)行,保持水布分離,防止化纖在溢流洗水時(shí),因水位過高造成織物浮亂,影響行布表現(xiàn)。在高水位溢流:保留傳統(tǒng)的溢流洗水設(shè)計(jì), 有效地收集溢流液面上的漂浮泡沫或雜質(zhì)。
除此之外,水布分離的設(shè)計(jì),配合可變載調(diào)節(jié)板及布槽的優(yōu)化,使織物運(yùn)行順暢, 堆棧整齊, 有效降低浴比。
High Temperature Dyeing Machine
FONGS TECWIN is designed to satisfy the ever-changing market demands. The reliability and versatility of the machine are improved.
TECWIN is equipped with several patented designs:
Combined Air and Front Spray Nozzle
Standard Feature: Increase the degree of dye liquor interchange before passing through the main nozzle.
Optional Feature: Optional blower is equipped. High pressure aerodynamic flow in spray nozzle is provided to resolve the special fabrics that demand high quality.
Automatic Adjustable Nozzle
Adjustment of nozzle setting is automatically done by means of motor drive system, and hence manual changing of nozzle is not required.
Liquor Dispersion Storage Chamber
This is a uniquely design chamber for providing a better liquor dispersion effect.
Upper and Lower Overflow
Lower Overflow: Maintaining pump operation with low water level to prevent disturbance caused by rinsing at a high water level.
Upper Overflow: This is adopted for conventional overflow rinsing function.
Furthermore, the dye liquor separation is specially designed in TECWIN. With the use of the variable loading storage chamber, the dyeing operation can be performed more smoothly and fabric patterns can be more organized, which eventually leads to a lower liquor ratio.
ALC自動液態(tài)助劑計(jì)量與分配系統(tǒng)
立信染整ALC自動液態(tài)助劑計(jì)量與分配系統(tǒng),以先進(jìn)計(jì)算機(jī)系統(tǒng),實(shí)現(xiàn)按企業(yè)資源計(jì)劃系統(tǒng)ERP定出的配料程序,透過精密質(zhì)量流量計(jì)和計(jì)量泵,把液態(tài)助劑由儲存箱精確定量稱量,并利用管道與閥門等配合,以最有效方式準(zhǔn)確快速地把定量助劑配送到指定的染色機(jī)臺上。配合每次輸送完畢后的高效清洗功能,不但提高染廠運(yùn)作效率,更免卻人為錯(cuò)誤保障染色質(zhì)量。
FONGS ALC Automatic Liquid Chemical Weighing and Dispensing System
The ALC Automatic Liquid Chemical Weighing and Dispensing System realizes unmanned dispensing according to the instructions fed from the Enterprise Resource Planning (ERP) system using advanced computer control technology. By means of precision mass flow-meter and metering pump, the liquid chemicals are accurately and precisely delivered and weighed from storage tanks, and with the application of valves and pipe network connections, the chemicals are accurately and rapidly distributed to the designated dyeing machine in the most effective way. With the efficient cleaning function after each delivery, not only is the operation efficiency of the dyeing plant improved but also it avoids human errors. Thus, dyeing quality is guaranteed.
高樂 GOLLER
新型雙帶液機(jī)構(gòu)冷軋染機(jī)
新型雙帶液機(jī)構(gòu)高樂冷軋染機(jī)-ECONOMICA Nip-inTrough是一臺專門為針織面料染色而設(shè)計(jì)的機(jī)器。ECONOMICA優(yōu)勢在于為針織面料提供均勻的染色效果而不會引起起皺和緯斜的問題。新設(shè)計(jì)的高效雙帶液機(jī)構(gòu)在提高帶液效率的同時(shí),也實(shí)踐了更低的行機(jī)張力。透過運(yùn)用ECONOMICA的染色原理于實(shí)際生產(chǎn)上,染色以后的針織面料高水準(zhǔn)、一致重現(xiàn)性和順滑平整的布面效果得以保證。
ECONOMICA的弧變控制輥采用了跟油壓輥相同的設(shè)計(jì)原理,通過配有對中裝置的輥筒調(diào)節(jié)、雙壓系統(tǒng)、內(nèi)起液壓作用的輥筒和應(yīng)用了氣壓的桿軸末端,使得弧變控制輥在不同壓力的應(yīng)用下,也可以達(dá)到布面左、中、右染色均勻的效果。在弧變控制輥上方的大直徑導(dǎo)布輥可確保針織面料在低張力狀態(tài)下輸送及進(jìn)行染色。雙帶液機(jī)構(gòu)包含了低容積的工作液浸槽,內(nèi)含軋車,能確保針織面料在低張力的輸送條件下達(dá)到帶液充份的效果。 另外,Thermplates可保溫和保冷的設(shè)計(jì),使染糟不管在進(jìn)行高溫或低溫的工藝時(shí),均能夠保持在設(shè)定的溫度。
精準(zhǔn)配料系統(tǒng)(堿和染料)的應(yīng)用加上弧變控制輥所提供的準(zhǔn)確、一致性的帶液和線性的均勻施壓,使得新型雙帶液機(jī)構(gòu)高樂冷軋染機(jī)-ECONOMICA Nip-in-Trough成為用作中、小批量針織面料染色的最佳平幅染色機(jī)的選擇。
Nip-in-Trough with Double Impregnation Mechanism
The New GOLLER DYEPADDER ECONOMICA Nip-inTrough with Double Impregnation Mechanism provides even dyeing for knitted fabric without crease mark and distortion incurred. The newly-designed double impregnation mechanism provides further improvement on the impregnation effectiveness in combination of a lower running tension. As the ECONOMICA guarantees reproducibility and handling in the highest standard, a smooth and clear fabric surface can be expected after dyeing.
The deflection-controlled rollers of ECONOMICA are working according to the principle of the swimming rollers, irrespective of the overall pressure of the padder- the deflection of the squeezing rollers is always consistent with the set values to ensure an even dyeing over the fabric width. On top of the deflectioncontrolled rollers, the large diameter guide rollers ensure a smooth knitted fabric transport with minimal tension incurred, which is beneficial to the dyeing process as a whole. The double impregnation mechanism consists of a trough with a padder inside and with the minimum level of working liquor required. This mechanism provides sufficient impregnation and low-tension running condition for knitted fabric during the dyeing process. Furthermore, Thermplates keep the temperature of the dyebath as per the set value throughout the dyeing process – no matter its cool or hot.
With the precise dosing of dyestuff-alkali mixed, the application of precise and homogeneous pick-up and the linear nip of the deflection-controlled rollers, the GOLLER DYEPADDER ECONOMICA Nip-in-Trough with Double Impregnation Mechanism will always be the most ideal open-width dyeing range for knitted fabrics dyeing in small to medium batches used.
立信門富士MONFORTS FONGS
烘干機(jī)介紹
Mongfongs Strahm烘干機(jī)是一款高效的松式平網(wǎng)烘干機(jī),適用于開幅以及圓筒針織物。這款烘干機(jī)機(jī)械設(shè)計(jì)獨(dú)特,具有烘干量高,低殘余縮水率,柔軟手感和低操作成本等優(yōu)點(diǎn)。其顯著設(shè)計(jì)特色也包括熱能回用系統(tǒng)(EnRec 1&2),比標(biāo)準(zhǔn)的烘干機(jī)更節(jié)能。
該烘干機(jī)分為進(jìn)布區(qū)、超喂區(qū)、震蕩區(qū)、出布區(qū)等四個(gè)部分。進(jìn)布區(qū)可選配置雙軋車,可使織物獲得均勻充分的帶液率。
隨后是超喂區(qū),織物經(jīng)過此區(qū)域,通過超喂量和橫向拉伸使織物恢復(fù)原始寬度和長度,在低張力控制下進(jìn)入烘箱的造波區(qū)。
烘干震蕩區(qū)采用特有的噴嘴系統(tǒng),熱能可有效和快速的傳遞至織物內(nèi)層核心。分別位于織物上方、下方的吹風(fēng)和吸風(fēng)嘴,可創(chuàng)造平行氣流自然形成交替渦流,形成織物的高頻震蕩。因此烘干后織物殘余收縮率低,可獲得柔軟手感,改善尺寸穩(wěn)定性和提高產(chǎn)量。設(shè)計(jì)獨(dú)特的箱體結(jié)構(gòu)確??諝庋h(huán)方向歸一性,并可防止熱能流失;整體空氣管理式熱回收系統(tǒng),可在降低熱能需求的同時(shí),保持高效干燥效果。
烘箱內(nèi)空氣循環(huán)由風(fēng)機(jī)馬達(dá)帶動,熱風(fēng)經(jīng)由噴嘴系統(tǒng)吹至布料上,再回風(fēng)至大尺寸過濾系統(tǒng)進(jìn)行過濾,以確??諝饨?jīng)常保持在最潔凈的狀態(tài)。最后經(jīng)過回風(fēng)信道,使熱空氣在烘箱內(nèi)循環(huán)利用。
能源節(jié)約和能源回收系統(tǒng)設(shè)計(jì)獨(dú)特,新鮮冷風(fēng)從最后一節(jié)烘箱尾部進(jìn)入,混合烘箱氣流并且相對于織物運(yùn)行方向逆向運(yùn)動,這種設(shè)計(jì)使得只有一半的鮮風(fēng)需要加熱至烘干溫度,同時(shí)僅有不到一半的飽和熱空氣排走,其排氣量只有普通系統(tǒng)的50%。因此,可減少能源消耗和降低成本。
在出布區(qū)有殘余濕度檢測,可對織物烘干效果進(jìn)行實(shí)時(shí)監(jiān)測。
MONFONGS STRAHM HiPer Shrink Astra Shrinkage & Relaxation Dryer
Mongfongs Strahm is a Shrinkage & Relaxation Dryer for open width and tubular knit fabrics. Its unique design focuses on the highest drying capacity, low residual shrinkage and a soft hand feel by mechanical action inside the chambers. The uncompromising design also features an incorporated energy recovery system (EnRec 1&2) that saves energy consumption, particularly, when it is compared with standard common dryers in the market.
The relaxation dryer mainly includes infeed section, overfeed area, tumbling zone, and delivery section. It can also have an option to add the double padder configuration in the infeed section in order to give a more even pick-up to the fabrics.
The width and the length of fabrics in the overfeed zone can be restored to its original state by the overfeeding and the stretching on the pin chain. Fabrics under low tension subsequently enter the wave maker zone of chambers.
Due to its unique nozzle system in the tumbling zone, heat energy can be effectively transferred to the core of the fabric. The setup of the blowing and suction of nozzle positions create a parallel airflow above and underneath the fabric. The physical effect of vortex shedding (alternating swirls) creates a high-frequency vibration of the fabric, increasing tumbling frequency and tumbling effect. In that tumbling effect, outcome fabrics can have low residual shrinkage, soft hand feeling, and massive production. The design can prevent from any false air circulation and thermodynamic short cuts. Integral air management with energy recovery system allows an efficient drying with the lowest energy demand consumption.
The air flow inside chambers is driven by the circulation fan. After the hot air passes along the fabric (not through), it is directed and to be filtered by a large-sized filter to make sure the air inside chambers stays clean before it is reused in the dryer.
The unique designed Energy saving and Recovery system is achieved by circulating the fresh air firstly in the last chamber and then travels against the fabric running direction. The design gives an advantage that less than half the amount of fresh air is needed to heat up to the drying temperature. That also means less than half heat and saturated air will be exhausted, which can reduce energy consumption and the operation cost.
The infrared radiation residual moisture detector can control the drying.
立信門富士MONFORTS FONGS
涂層定型生產(chǎn)線介紹
ITC(Innovative Technology Center)是立信門富士公司為拓展產(chǎn)品的應(yīng)用創(chuàng)新而新建的研發(fā)中心,主要用于技術(shù)紡織品的工藝研發(fā)及設(shè)備改進(jìn),同時(shí)為客戶提供參觀和來樣實(shí)驗(yàn)的場所。
整個(gè)場地主要由用于涂層實(shí)驗(yàn)區(qū),展機(jī)區(qū),辦公區(qū),儲藏室和接待訪客的會議室。目前研發(fā)機(jī)構(gòu)內(nèi)展機(jī)區(qū)有一條由Montex 6500定型機(jī)和Monforts Texcoat涂層機(jī)構(gòu)成的后整理生產(chǎn)線,以及一臺Monfongs Strahm烘干機(jī)。
這條后整理生產(chǎn)線主要用于交通用紡織品,安全防護(hù)用紡織品以及無紡布等產(chǎn)業(yè)用紡織品的后整理加工。進(jìn)布區(qū)由布車和退卷兩種方式,退卷后經(jīng)過張力補(bǔ)償器可以控制織物經(jīng)向張力。
對中裝置確??椢锏淖罴堰M(jìn)布路線,Matex6000軋車勻軋輥壓力靈活可調(diào)節(jié)以達(dá)到最佳浸軋效果,軋輥表面的材料與硬度有多種選擇,迎合織物與工藝的需要。液槽有不同容量以配合不同的浸透路程,可選擇具有加熱和溫控系統(tǒng)的雙層槽壁,液槽內(nèi)輥可加配驅(qū)動。
這是Monforts Texcoat多功能版本的涂層機(jī),集刮刀涂層,磁輥涂層和圓網(wǎng)印花為一體,可適用漿料的粘度范圍較大,應(yīng)用于廣泛的布種以及不同工藝要求,所有操作和顯示通過觸摸屏來實(shí)現(xiàn)數(shù)字化操控。
該涂層機(jī)可同時(shí)裝配有2把不同形狀的刮刀,分別適用于不同的厚度和滲透性的涂層。刮刀的垂直高度,水平距離和刀的角度都可以被精準(zhǔn)的調(diào)控和實(shí)時(shí)顯示,垂直和水平調(diào)控精度高達(dá)0.1mm。
磁輥涂層是一個(gè)相對較獨(dú)特的涂層方式,有直接涂層,間接涂層和進(jìn)料輥的上方的磁輥涂層三種方式。通過改變磁力大小,輥之間的接觸程度以及輥的轉(zhuǎn)向可調(diào)節(jié)上漿量,也可將其與刮刀涂層結(jié)合使用,提高效率節(jié)約成本。
圓網(wǎng)印花可選擇磁力模式,可應(yīng)用于各種花型的印花,雙面作用的涂層和3D涂層。
上針操作臺處配備有針板布鋏組合鏈,用于機(jī)織物,針織物及無紡布。超喂輥可氣動升降至不同位置以滿足涂層或定型的上針需求。定型機(jī)的橫向拉伸張力可高達(dá)8000N,且均勻穩(wěn)定,適用于超厚重材料的功能整理。德國制的在線測克重裝置可以實(shí)時(shí)檢測織物左中右涂層的厚度以便及時(shí)調(diào)節(jié)涂層工藝參數(shù)。
織物進(jìn)出口有防風(fēng)屏障,加上獨(dú)特設(shè)計(jì)的保溫箱板使烘箱有完美的保溫效果,專利設(shè)計(jì)的TwinAir雙風(fēng)道可獨(dú)立調(diào)節(jié)上風(fēng)、下風(fēng)的氣流。內(nèi)有混合式狹縫風(fēng)嘴,可選擇方孔或狹縫送風(fēng),保證涂層表面不會產(chǎn)生風(fēng)痕。Bypass旁通風(fēng)閘可在停機(jī)時(shí)自動將熱風(fēng)排除以免過度加熱布面。烘箱內(nèi)每根控制織物橫向?qū)挾鹊恼{(diào)幅絲桿均可獨(dú)立驅(qū)動,濾網(wǎng)在機(jī)器運(yùn)行過程中也可拉出清潔。
出布區(qū)配有一組冷風(fēng)機(jī)和冷水輥,保證有效冷卻織物,可選配落布或打卷方式。
AFD(Air Filtration Device)熱回收裝置由靜電過濾單元,熱交換器單元和自動清洗水箱組成,不僅可以高效的分離、過濾和凈化涂層定型時(shí)排除的廢氣混合物,還能將烘箱中排風(fēng)的余熱進(jìn)行回收再利用,實(shí)現(xiàn)高效率低能耗。
Innovative Technology Center
Innovative Technology Center is a new research and development center for exploring our innovation of the textile product application, which aims at improving the performance of equipment which is used for finishing processing in technical textiles. Meanwhile, we provide the platform for machine demonstration and bulk trial of coating fabric samples for our customers.
In ITC, there are laboratory area, machine showing area, office area, storage room, and meeting room. Up to now, we have a coating line which is consisted of Montex 6500 stenter and Monforts Texcoat coating machine, and a Monfongs Strahm HiPer Shrink Astra dryer.
The coating line is mainly applied to textile finishing processes in technical textiles aspect such as mobile textiles, protective textiles and also non-woven fabrics. The infeed unit has options of either plaiter or batch unwinding. The fabric tension in the warpwise direction can be optimized by the two-loop float compensator in the cloth path.
The centering device can ensure the fabric always feeding in the center position. The even pressure roller of “Matex 6000”s padder is allowed to be adjusted for optimal padding effect. There are various texture and different hardness of the roller wrappings which are available for padding of different fabric processing demands. The different capacity of the liquid trough is designed to have different length of immersion path. A double-walled execution for indirect heating or cooling with temperature control system is also available. Besides, the immersion roller in the liquid trough can be driven actively by the motor.
The “Monforts texcoat” coating machine is for multi-functional coating purpose, which integrates knife coating, magnetic roller coating and rotary screen printing. The multi-functional coating could be adapted to a wide range of applications for different fabrics and finishing demands. The control panel allows ease of mastering the control of all operation for the machines.
Two different shapes of the knife could be set up on the machine, which is used for coatings with different thickness and coating paste penetration. The vertical distance, the horizontal distance from knife to coating roller and the angle of the knife can be adjusted precisely. The accuracy of the vertical and horizontal distance is up to 0.1mm tolerance.
Magnetic roller coating is a unique coating way with the means of direct magnetic roller coating, indirect magnetic roller coating and dosing roller over magnetic coating. The add on can be increased or decreased by regulating the magnet power, the contact level of coating roller and the coating roller rotating direction. Magnet coating can also be combined with knife coating to improve efficiency and save cost.
Rotary screen printing is available for magnet mode by equipping a dosing roller in a screen of printing. It can be applied to printing of various patterns and coating with a double side effect.
It is available to select pin or clip chain working with direct pinning device, which could be adapted to woven fabric, knitted fabric and non-woven fabrics. The overfeed roller can be pneumatically lifted up and lowered to several positions for different pinning ways. The tensile strength of stenter is 8000N, which can be used for thick and densely woven fabrics. The weight at the left, right and middle of the fabric could be monitored by our controlling system on online basis.
The air barriers at chambers inlet and the outlet opening and the unique designed chamber claddings of stenter give perfect thermal insulation of machine. The airflow of upper and lower nozzles can be regulated independently through the patented design “TwinAir” air circulation system. There are slot nozzles allowing air circulated inside the chambers without causing stripes or marks on the coating surface. Bypass flaps of chambers can avoid overheating marks on fabric during machine emergency stop. The spindle width adjustment device in every chamber could be driven individually by the motor. The lint filter can be pulled out for cleaning during production without stopping the machine.
At outlet zone, it is equipped with a cooling system and a group of the cooling cylinder to decrease fabrics temperature effectively after. Beam winder or folder is both available at outlet zone.
Air Filtration Device “AFD” is a heat recovery unit consisting of electrostatic filtration module, heat recovery module, and automatic cleaning water tank. The exhaust air from the stenter can be filtered and cleaned effectively. Besides, the heat energy of exhaust air can be recovered and utilized for other purposes to achieve overall low energy consumption of the machine.
德國門富士 Monforts
Qualitex控制系統(tǒng)
MONFORTS最新的Qualitex全觸摸面板控制系統(tǒng),其數(shù)字化結(jié)對功能,智能檢測和智能支援等應(yīng)用程序,并通過全面的Monforts智能傳感器機(jī)器監(jiān)控程序得以加強(qiáng)。在最新的Monforts機(jī)器上,Monforts智能傳感器技術(shù)可控制選定的處理參數(shù)和組件,從而可以使用智能支援和智能檢測應(yīng)用程序從任何位置訪問全面的技術(shù)機(jī)器數(shù)據(jù)。數(shù)據(jù)實(shí)時(shí)儲存在云端,并提供機(jī)器性能的即時(shí)狀態(tài)概覽。
MONFORTS QUALITEX Full Touch Panel Control System
Its well-known that the astonishing success of Chinas economy over the past decade has sent wages soaring and made it difficult for the countrys textile manufacturers to find and retain trained machine operators, while operating in a highly competitive market where optimised production and full resource efficiency are of paramount importance.
In direct response to this situation, A. Monforts Textilmaschinen GmbH & Co. KG has introduced a range of new Industry 4.0 technologies aimed at simplifying machine operation while providing easy access to all data and instant or remote assistance.
At the forthcoming Shanghaitex 2019 textile machinery exhibition, which takes place from November 25th - 28th in Shanghai, Monforts specialists will be at stand A10 in Hall W and look forward to discussing the companys latest developments in this area with valued Chinese customers.
They include the latest Qualitex full touch panel control system, with its digital twinning capability and Smart Check and Smart Support apps, reinforced by the comprehensive Monforts Smart Sensor machine monitoring programme.
“On the very latest Monforts machines, our Smart Sensor technologies are controlling selected processing parameter and component, making it possible to access comprehensive technical machine data from any location using the Smart Support and Smart Check apps,” explains Monforts Vice-President Klaus Heinrichs. “The data is virtually mapped in the cloud in real time and provides an instant status overview of a machines performance.”
This, he adds, allows for vastly simplified and targeted analysis for both controlled planning and production, and insights harnessed from the data can subsequently be used to further optimise the production process.
“At the same time, potential sources of error can be remotely anticipated and eliminated to considerably minimise downtime while the digital twin capability provides information on the individual wear parts of a system ” says Mr. Heinrichs. “As a result, operators can now see how long a part will last and when maintenance or replacement is necessary. Direct access to the integrated Monforts webshop then allows users to order spares at the press of the button whenever they are required.”
This full digital control package is being made available for all Monforts machine ranges and makes operation smarter, and at the same time, considerably simpler.
CYD連續(xù)紗線染色系統(tǒng)
Monforts新型CYD連續(xù)紗線染色系統(tǒng)采用Econtrol?技術(shù)- 這是目前應(yīng)用于紗線染色的牛仔布織物最有效和最成熟的染色工藝。Econtrol?染色工藝可確保活性染料在干燥過程中固定在織物的纖維素纖維上。
CYD系統(tǒng)還將新的功能和工藝集成到紡紗織造準(zhǔn)備工藝中,可直接在紡紗,束紗和整經(jīng)后,進(jìn)行上漿和染色——以提高質(zhì)量,靈活性和生產(chǎn)率。
MONFORTS NEW CYD Continuous Yarn Dyeing System
Monforts will also be providing full details of its new CYD continuous yarn dyeing system which is based on the Econtrol? technique – the most effective and established dyeing process for denim fabrics that is now being applied for yarn dyeing. *
Econtrol? is a pad-dry process employed in Monforts continuous dyeing in which the reactive dyestuff is fixed to the cellulose fibres during drying.
The fixing medium is a controlled by a steam/air mixture within the Monforts Thermex unit. With sulphur and reactive dyes in particular, the improvement in both quality and fixation is considerable, and with significant savings in energy and time due to the combined bleaching and padder fixation. The use of the Econtrol T-CA technique also allows the dyeing of cotton/polyester and other yarn blends.
Weaving preparation
The CYD system also integrates new functions and processes into the weaving preparation processes – spinning, direct beaming, warping and assembly beaming, followed by sizing and dyeing– in order to increase quality, flexibility, economic viability and productivity.
Further new concepts include the unique Eco Bleach process. This is the first bleaching system for yarn treatment available on the market and is combined with the washing units, after which the fabric is then dyed immediately, resulting in considerable savings in wastewater and chemicals.
It is possible to process short batches of yarn in order to produce minimum runs of finished fabrics in a single continuous process. By comparing the usual processing sequences within the denim industry with the new CYD system, the advantages become immediately clear.
“We are expecting keen interest in our new CYD continuous yarn dyeing system from valued customers in China who did not have the opportunity to visit ITMA 2019,” says Monforts Head of Denim Hans Wroblowski, “especially from the countrys denim manufacturers. We know from the feedback weve already received that the CYD system is something the market has been waiting for.”
Trials are currently being carried out with customers on the new CYD yarn dyeing pilot line at the Monforts Advanced Technology Centre in M?nchengladbach, Germany.
* Econtrol is a registered trademark of Dystar Colours Distribution GmbH.
紗力拉 XORELLA
XO-Series系列節(jié)能型真空調(diào)濕定形機(jī)
紗力拉XO系列節(jié)能型真空調(diào)濕定形機(jī)自推出以來,已廣泛應(yīng)用于改良紗線以及成衣定型領(lǐng)域。經(jīng)過紗力拉設(shè)備的XO-汽蒸系統(tǒng)處理,可均勻地對紡織品進(jìn)行調(diào)濕、定捻、化纖預(yù)縮、消除靜電、數(shù)碼印花布固色和成衣預(yù)定形等。
新型的飽和蒸汽產(chǎn)生系統(tǒng)比水漕式加熱系統(tǒng)減少30%安裝功率及節(jié)省能耗達(dá)15%~25%。
為滿足不同用戶的使用要求,紗力拉配有圓形或方形機(jī)款供選擇,并可配備多款裝卸系統(tǒng)和不同規(guī)格的工作門。目前,XO-系列設(shè)備已在全球超過50多個(gè)國家中投入使用。
XORELLA XO-Series
Vacuum Conditioning and Heat Setting Machine
XORELLA XO-Series energy saving vacuum conditioning and heat setting machines has been well used in improving the quality of yarn and also heat setting of garment. The Xorella XO-Steaming treatment could even penetrate the textile products for humidification, twist setting, preshrinking the synthetic filament, anti-static, colour fixation of digital printed fabric and heat setting of garment. The latest saturated steam generating system could reduce 30% of connected power loading and save between 15% to 25% energy consumption.
In order to satisfy the requirement of different users, Xorella provides both round and cubical machine and also variety of loading and door opening systems for customer selection. Nowadays, XO-Series machines were used in more than 50 countries in the world.
立信水務(wù) FWT
立信中水回用系統(tǒng)
中國恒天立信集團(tuán)的業(yè)務(wù)面對全球印染行業(yè),特別關(guān)注行業(yè)與生態(tài)環(huán)境之間的平衡發(fā)展,不斷致力于研發(fā)和制造節(jié)能降耗之染整設(shè)備。近年來,更投放大量資源發(fā)展污水處理科技,按照環(huán)境友好和資源綜合利用的原則,于2007年,立信采用自身研發(fā)的中水回用技術(shù),實(shí)現(xiàn)了印染達(dá)標(biāo)排放污水通過全自動化操作的雙膜法中水回用系統(tǒng),向廣大印染企業(yè)提供一站式環(huán)保創(chuàng)新、持續(xù)升級的污水處理方案。
本次在中國恒天立信工業(yè)展臺展示的“立信中水回用系統(tǒng)”,采用最先進(jìn)及穩(wěn)定的雙膜法工藝(超濾結(jié)合反滲透),能對各種達(dá)標(biāo)排放印染廢水進(jìn)行回用處理。有效脫除廢水中的礦物鹽、鈣鎂硬度、色度、濁度及COD成分等,所產(chǎn)生的再生水水質(zhì)優(yōu)于一般自來水,能滿足所有印染工藝的高品質(zhì)用水要求。
FONGS Water Recycling System
With global service for the dyeing and finishing industry, CHTC Fongs Group has focused on its principal business in design, research and manufacture of innovative and energy saving dyeing and finishing machines to help a sustainable balance between the industry development and environment protection. In recent years, Fongs has researched and developed the wastewater treatment technology, to achieve fully automatic operation water recycling system with dual-membrane processes, providing onestop sustainable solutions of dyeing wastewater treatment especially for the dyeing and finishing industries.
Fongs Water Recycling System which can reuse any kind of qualified discharge water by using the most advanced and reliable dual-membrane processes (ultrafiltration system combined with reverse osmosis membrane system). The recycled water can be directly used for all dyeing processes after most of the mineral salts, calcium, magnesium hardness, Chroma, turbidity and COD composition are effectively removed from the waste water. The quality indicator of recycling water is superior to the normal tap water.
桑德森力瑪:致力于提供創(chuàng)新面料后整理方案
SANTEX RIMAR GROUP: Aiming to provide the innovative fabric finishing solutions
桑德森力瑪集團(tuán)作為全球頂尖的織造、紡織后整理、產(chǎn)業(yè)用紡織和水處理及烘干工藝綠色環(huán)保方案的設(shè)備制造廠商,憑借現(xiàn)代科技及多年的經(jīng)驗(yàn),一直致力于為我們的客戶提供創(chuàng)新的面料后整理方案。
作為定制化方案的設(shè)備制造商和技術(shù)合作伙伴,桑德森力瑪保證產(chǎn)品生命周期的每一個(gè)階段具備卓越的競爭力:高性能的設(shè)備包含著競爭力、激情、承諾和高端的研發(fā)。
桑德森力瑪在生產(chǎn)力、節(jié)能和可持續(xù)性上提供最佳科技,低維護(hù)成本和最先進(jìn)的生產(chǎn)流程。
本次,公司將在展臺W1C20上向大家展示Sperotto Rimar品牌最新最先進(jìn)的設(shè)備:VELURA起毛機(jī)和DECOFAST3.5連續(xù)加壓蒸呢機(jī)3.5。
VELURA起毛機(jī)與CALIBRA剪毛機(jī)、SOFTA磨毛機(jī)一起,代表著面對現(xiàn)代紡織工廠對織物的高標(biāo)準(zhǔn)需求下最先進(jìn)的表面后整理方案。VELURA 起毛機(jī)可以通過雙鼓/單鼓、24輥/28輥應(yīng)用在各種針織及機(jī)織面料上。通過張力控制給予面料特殊處理,設(shè)備內(nèi)各部件之間精密的控制能夠避免中心至布邊之間的不均勻性,從而使面料獲得密集的長絨或短絨效果。機(jī)器配備高質(zhì)量起毛輥驅(qū)動皮帶,相比較大尺寸的皮帶,更具靈活性和耐久性。使用5根驅(qū)動皮帶支撐起毛輥驅(qū)動,以確保完全的附著力以及最大的能量傳輸,從而獲得更加高效的起毛效果。頂級的起毛針布能夠保證在任何面料上達(dá)到最佳以及持久的起毛效果??烧{(diào)速的三層擴(kuò)幅輥能夠避免在生產(chǎn)過程中面料表面折痕或不均勻。DECOFAST3.5連續(xù)加壓蒸呢機(jī)3.5廣泛運(yùn)用于針織及機(jī)織的精紡毛織物、仿毛類產(chǎn)品以及絲織品等面料。蒸汽蒸呢的壓力可達(dá)2巴(可調(diào)),溫度最高可達(dá)135度。蒸汽、蒸汽抽吸單元及冷卻單元均可控制。使用的織物呢毯為滲透性呢毯,張力可調(diào)??蛇B續(xù)整理,操作簡單,實(shí)現(xiàn)工藝的連續(xù)性。相對于傳統(tǒng)的間隙式罐蒸機(jī),解決了包布印,搭頭印以及色差等一系列問題。提高織物的定制質(zhì)量并領(lǐng)導(dǎo)市場流行趨勢。
桑德森力瑪集團(tuán)積極與客戶互動,大力投資研發(fā),推成出新,不斷給予客戶新的解決方案。
SANTEX RIMAR GROUP is the world top machine manufacture in the market of weaving, textile finishing, technical textiles,and green technologies for water treatment, aiming to provide the customers with the innovative fabric finishing solutions by virtue of the modern technology and profound experience.
As the machine manufacturers and technology partners for customized solutions, the company guarantees an excellent level of competence at each stage of the products lifecycle: the machines are made with competence, passion and high level of research.
SANTEX RIMAR GROUP provides the most efficient technology in respect to productivity, energy savings and sustainability, low maintenance costs and state of the art production processes.
At BOOTH W1C20, it will exhibit Sperotto Rimar VELURA(Raising Machine) and DECOFAST3.5 (Decatizing Machine) as the latest and most advanced finishing solutions.
Together with CALIBRA and SOFTA, VELURA, represent the newest surface finishing solutions for the most advanced and demanding textile mills.
VELURA (Raising Machine) is able to treat on various kinds of knitting and woven fabrics via Double Drums/Single Drum, 24 rolls/28 rolls. Special care has been given to the fabric tension control. The very short distance among the different parts of the machine avoid any unevenness between the center and the edges thus obtaining a dense full long or short pile. The machine is equipped with high quality raising rollers driving belts which are more flexible and durable compared to bigger size belts. Five driving belts for raising rollers drive are provided for the raising rollers drive in order to ensure a full grip and the maximum possible energy transmission granting a more efficient raising effect. Triple fabric spreading screw rollers with adjustable speed prevents the formation of any crease or unevenness during the process.
DECOFAST 3.5 (Decatizing Machine) - Decofast 3.5 is suitable for knitted fabrics, woven fabrics, worsted fabrics and other fabrics. Hot-water decatizing under pressure up to 2 bar adjustable and with temp, up to 135°C. Steaming, exhausting and cooling system with changeable conditions. Reproducibility of the results thanks to the treatment in continuous and to the easy working of the machine. It solved traditional Decatizing machine sewing joint mark, wrap mark and colour difference problems. And it also enhances the tailoring qualities of the fabrics and leads the market fashion trend as well.
SANTEX RIMAR GROUP innovates interacting with customers and makes serious investments in Research and Development in order to always have new relevant solutions to offer.
常州宏大:主推印染智能化設(shè)備
本屆展會上,常州宏大公司將展出Hawk Vision?智能圖像整花整緯機(jī)、HV-T500智能化定型工藝系統(tǒng)、HV-PC高精度針織定型自動克重在線測控系統(tǒng)等設(shè)備。
Hawk Vision?智能圖像整花整緯機(jī)是由“霍克威視”品牌依托其強(qiáng)大的歐洲技術(shù)背景和常州宏大深厚的技術(shù)研發(fā)實(shí)力,首創(chuàng)國際領(lǐng)先的“全幅掃描整花整緯技術(shù)”。它運(yùn)用了全新的科技手段,徹底解決了光電整緯無法矯正和識別的紡織品花形變形、緯斜、緯彎問題,適用于色織布、印花布、提花布、轉(zhuǎn)移印花、磨毛布、針織布、牛仔布、沙發(fā)布、窗簾布、斜紋布、厚重織物、高支高密布、真絲仿真絲雪紡、數(shù)碼印花上漿、復(fù)合加工等各種織法的紡織品,打破光電整緯機(jī)和普通圖像整緯機(jī)對紡織品面料織法、紋理、厚度等的種種限制,超越了光電整緯和普通圖像整緯的價(jià)值,為紡織品企業(yè)創(chuàng)造了核心價(jià)值!該產(chǎn)品榮獲2017年“紡織之光”中國紡織工業(yè)聯(lián)合會技術(shù)進(jìn)步獎(jiǎng)一等獎(jiǎng),經(jīng)中國紡織工業(yè)聯(lián)合會專家組鑒定為國際領(lǐng)先水平。
該機(jī)采用封閉式圓網(wǎng)座,傳動精度高。同時(shí),設(shè)計(jì)充分考慮了零配件的互換性和易維修性,主要易損件如圓網(wǎng)軸承,密封圈,網(wǎng)座構(gòu)件等均與行業(yè)內(nèi)在用機(jī)型(如佶龍彩蝶、日本東伸等)的零件,具有一定互換性。
凹版(柔版)精密印花機(jī)采用臥式排列,用戶可根據(jù)工藝需要任意選擇凹版數(shù)量和排列位置,并且可以與圓網(wǎng)組合;該機(jī)可使用市場上的各種普通印花漿料,適應(yīng)任何工作環(huán)境;控制部分采用獨(dú)創(chuàng)的直驅(qū)傳動技術(shù),同步控制精度可以達(dá)到0.015毫米;可實(shí)現(xiàn)連續(xù)精細(xì)印花,圓網(wǎng)印花由于受到網(wǎng)目數(shù)的和漿料粘度限制,線條精細(xì)度很難實(shí)現(xiàn)突破,而平網(wǎng)印花的速度已無法提高同時(shí)存在接版的難題,騰智系列凹版精密印花機(jī)正好能彌補(bǔ)二者的不足;可以印制施漿量極少的朦朧罩印,這種獨(dú)特風(fēng)格也是圓網(wǎng)和平網(wǎng)很難實(shí)現(xiàn)的。
紡織品數(shù)碼噴墨印花作為一種全新的印花方式,是印花行業(yè)的又一次重大革命。隨著計(jì)算機(jī)技術(shù)及噴墨打印技術(shù)的發(fā)展,數(shù)碼打印從掃描式的打印模式到Single Pass連續(xù)打印模式,從初期的每小時(shí)幾平方到現(xiàn)在的120米/分鐘,特別是工業(yè)級打印噴頭的發(fā)展,使工業(yè)化大規(guī)模的數(shù)碼印刷生產(chǎn)成為了現(xiàn)實(shí)。數(shù)碼打印技術(shù)在各種印刷領(lǐng)域也得到了廣泛應(yīng)用充分發(fā)揮兩種印花模式的優(yōu)點(diǎn),揚(yáng)長避短。
圓網(wǎng)(平網(wǎng))+數(shù)碼聯(lián)合印花優(yōu)點(diǎn):大面積的底色和特殊漿料由傳統(tǒng)圓網(wǎng)(平網(wǎng))印花機(jī)完成,花型不受限,很好的結(jié)合了數(shù)碼印花機(jī)不拘泥于花型套色數(shù)、漸變云紋過度柔和與傳統(tǒng)印花顏色飽滿、滲透性優(yōu)良的特點(diǎn);生產(chǎn)成本低,大塊面和滿地使用傳統(tǒng)印花的色漿,數(shù)碼印花墨水使用量僅需純數(shù)碼印花墨水使用量的約30%;勞動強(qiáng)度低,大幅降低圓網(wǎng)/平網(wǎng)網(wǎng)版制作成本與時(shí)間,減少換色和換網(wǎng)版時(shí)的人工消耗,減輕了殘留漿料和污水處理的負(fù)擔(dān)。
此外,公司還將展出248英寸寬幅經(jīng)編機(jī)3GET-248-E28。該機(jī)可采用滌綸和錦綸長絲、腈綸絲、氨綸絲、滌綸變形絲、混紡紗等原料,編織平素織物、彈力織物和絨類織物的坯布,并經(jīng)相應(yīng)的后整理工藝加工后,可以生產(chǎn)服裝用織物、席夢思面料和床罩、室內(nèi)裝飾和產(chǎn)業(yè)用織物。包括外衣、運(yùn)動服、內(nèi)衣、泳裝、汽車內(nèi)裝飾、鞋子面料、涂層織物和特殊結(jié)構(gòu)的網(wǎng)眼織物以及帶毛圈裝置和不帶毛圈裝置形成的毛絨織物。
YP high-precision rotary printing machine is the latest type of highly precise products launched by Fujian Jilong Machine Technologies Co., Ltd. It is suitable for rotary screen printing of natural fiber, chemical fiber and its blended textile fabric.
It adopts closed screen head basement which takes high-accuracy driving. Its spare parts are interchangeable and easy to be maintained, and the major consumable parts, like screen bear, seal, screen basement frame, are interchangebale to most machines in market (like Caidie, ICHINOSE, etc.).
Gravure (Flexo) accurate printing machine adopts horizontal arrangement, so that users are able to choose gravure quantity and position, and combine with rotary screen. On this machine, all normal paste can be used, and it is suitable for all kinds of working surroundings. Its control system is individually direct driving, and the synchronous accuracy can reach 0.015 mm.
Advantages of rotary (flat) and digital combined printing: large-area background color and special paste are completed by traditional rotary screen (flat screen) printing machine with un-limited patterns. Advantage of digital printing machine is well combined with those of the traditional printing. Low production cost, for digital printing ink usage only needs about 30% of pure digital printing ink usage; low labor intensity, greatly reducing the cost of rotary screen / flat screen production and time, reducing the manual consumption of color change and screen change, and reducing the burden of residual slurry and sewage treatment.
In addition, Jilong will show Tricot Warp Knitting Machine of GET3-248-E28, which can use polyester and polyamide filament, acrylic fiber, spandex silk, polyester deformed yarn, blended yarn and other raw materials and raw fabrics of woven plain fabric, elastic fabric and pile fabric. After the corresponding finishing process, we can produce clothing fabrics, Simmons fabric and bedspread, interior decoration and industrial fabrics. Examples are the outerwear, sportswear, underwear, swimsuit, car interior decoration, shoe fabric, coated fabric and pile fabrics of special structure, and plush fabric made with or without looped pile device.
宏華數(shù)碼:推出兩款高速數(shù)碼印花機(jī)
Atexco: Exhibiting two high-speed digital textile printers
本屆展會上,宏華公司將展出VEGA3000DT、Model系列設(shè)備是宏華推出的紙印花高速數(shù)碼印花機(jī)。
VEGA3000DT是宏華VEGA系列的旗艦級機(jī)器,擁有省墨低成本的產(chǎn)品優(yōu)勢,采用穩(wěn)健的整機(jī)構(gòu)造,最多搭配48個(gè)工業(yè)級京瓷噴頭,最高支持1800dpi精度打印,可支持4色、6色、8色和12色印花生產(chǎn),同時(shí)支持1.8米、2.5米、3.2米寬幅規(guī)格。設(shè)備穩(wěn)定性高,能夠24小時(shí)連續(xù)穩(wěn)定生產(chǎn),日產(chǎn)量高達(dá)3000-10000m。在日常使用中可實(shí)現(xiàn)產(chǎn)量與墨量的智能管理,有效節(jié)約用墨量。
設(shè)備在運(yùn)行時(shí)采用導(dǎo)帶連續(xù)輸送織物,機(jī)體自動恒張力同步放卷,熱壓式貼布的模式保證面料打印的穩(wěn)定。同時(shí)打印時(shí)機(jī)頭以大功率直線電機(jī)掃描驅(qū)動,支持噴頭高速橫移。使用大功率高精度步進(jìn)電機(jī)保證高精度的步進(jìn)。采用高架進(jìn)布單元,柔性放卷,支持針織梭織面料的張力要求,切換方便。
導(dǎo)帶水洗支持毛刷輥、刮刀、海綿輥混合配置,具有節(jié)水控制系統(tǒng),導(dǎo)帶烘干加強(qiáng)且節(jié)能控制。同時(shí)具有完備的智能噴頭清洗系統(tǒng),自動回墨系統(tǒng),三重噴頭保護(hù)系統(tǒng),環(huán)境保護(hù)系統(tǒng),智能環(huán)保,保護(hù)噴頭。完美的機(jī)身系統(tǒng)和搭配宏華專用色彩管理軟件,更加高效穩(wěn)定。
Model系列設(shè)備是宏華推出的紙印花高速數(shù)碼印花機(jī)。該系列產(chǎn)品擁有很高的性價(jià)比,設(shè)備產(chǎn)能高,價(jià)格低,同時(shí)設(shè)備支持超薄紙印花,搭配宏華的高濃墨水,為客戶提供了一個(gè)高性價(jià)比的方案。根據(jù)不同客戶的需求,Model系列的設(shè)備可搭載4/8/16個(gè)噴頭,最高打印精度2400dpi,同時(shí)支持4色/8色打印。并且除了窄幅數(shù)碼印花機(jī)以外,我們還精心推出了適用于寬幅市場的打紙機(jī),Model系列的設(shè)備同時(shí)支持1800mm/2650mm幅寬打印。Model系列設(shè)備生產(chǎn)連續(xù)穩(wěn)定,并且能達(dá)到日產(chǎn)萬米的高產(chǎn)量,是凹版印花廠的轉(zhuǎn)型首選,數(shù)碼工廠的擴(kuò)產(chǎn)利器!
During the exhibition, Atexco will exhibit two high speed digital textile printers, VEGA 3000DT/DL and the Model series.
VEGA 3000DT/DL, the flagship printer of VEGA series, ensuring the highest standard of quality, reliability and productivity, with up to 48 industrial print heads. 4, 6 , 8, 12 colours, with the width of 1.8m, 2.5m and 3.2m printing width, VEGA3000DT/DL is designed for 24 hours printing. Daily output is 10,000 sqm. Stable and efficient media transportation, with constant tension unwinding system, linear motor, heat press fabric-stick, closed-loop high accuracy feeding system. The intelligent head cleaning, and ink circulating system largely reduce the ink consumption. And dual head protection system, avoids print head damages.
Model series is the industrial sublimation printer launched in 2018. This series of products are with high cost-effective, high production and low printing cost. The machines are capable to printing ultra thin paper, down-to 18 gsm. With Atexcos high-density ink, it provides a higher cost-effective solution for customers. Model series is equipped with 4 / 8 / 16 print heads, with the highest printing resolution of 2,400 dpi, and 4, 6 or 8 colors optional. Beside 1,800 mm, a wide width of 2,650 mm is also available and was launched in middle of 2019. With the daily production of 10,000 meters, it is the first choice for the transformation of gravure printing factory, as well as for the digital printing mills.
遠(yuǎn)信工業(yè):熱風(fēng)拉幅定形機(jī)節(jié)能降耗
Yoantion Industrial: The hot air stentering machine
遠(yuǎn)信工業(yè)股份有限公司是一家專業(yè)生產(chǎn)紡織機(jī)械、印染機(jī)械、機(jī)械配件的高新技術(shù)企業(yè)。公司成立之初就瞄準(zhǔn)國內(nèi)外中高端市場,依托專業(yè)技術(shù)團(tuán)隊(duì)和高端制造設(shè)備,創(chuàng)造遠(yuǎn)信品質(zhì)、遠(yuǎn)信品牌,迅速成為高端染整設(shè)備專業(yè)制造商。公司主導(dǎo)產(chǎn)品熱風(fēng)拉幅定形機(jī)在有效提高產(chǎn)品質(zhì)量的同時(shí)實(shí)現(xiàn)了紡織行業(yè)的節(jié)能降耗,具有很強(qiáng)的市場競爭實(shí)力;擁有UG、PRO-E等CAD/CAM軟件,具備了較強(qiáng)的技術(shù)創(chuàng)新能力;運(yùn)用ERP管理系統(tǒng),推行6S管理,實(shí)施ISO9001:2015質(zhì)量管理體系,全面規(guī)范公司管理。公司累計(jì)申請專利近百項(xiàng),其中已授權(quán)專利80余項(xiàng);被新認(rèn)定為國家重點(diǎn)扶持高新技術(shù)企業(yè)、省重點(diǎn)企業(yè)研究院、浙江省隱形冠軍企業(yè)、省級研發(fā)中心、浙江名牌等榮譽(yù)稱號。
熱風(fēng)拉幅定形機(jī)
遠(yuǎn)信公司自主研發(fā)的熱風(fēng)拉幅定形機(jī),適用于針織全棉、滌棉混紡及新型纖維機(jī)織物和彈力機(jī)織物進(jìn)行干織物的拉幅和定型。在有效提高產(chǎn)品質(zhì)量的同時(shí)實(shí)現(xiàn)了紡織行業(yè)的節(jié)能降耗。發(fā)明的內(nèi)置式風(fēng)道結(jié)構(gòu),通過結(jié)構(gòu)設(shè)計(jì)優(yōu)化,實(shí)現(xiàn)風(fēng)道內(nèi)置,有效降低能耗和提高設(shè)備整體美觀度;發(fā)明的熱風(fēng)噴嘴,利用噴嘴風(fēng)筒上多個(gè)吹風(fēng)口,使得熱風(fēng)能均勻擴(kuò)散到布面,烘干定型效率高;研制的靜壓裝置,上下風(fēng)管各由獨(dú)立的變頻電機(jī)控制,調(diào)節(jié)方便;發(fā)明的熱能再利用裝置,通過換熱筒中的熱交換液進(jìn)行高效熱交換,實(shí)現(xiàn)熱能回收利用,有效降低能耗和排放;創(chuàng)新設(shè)計(jì)了擴(kuò)幅對中裝置,采用渦輪蝸桿變速箱進(jìn)行調(diào)節(jié),使布面擴(kuò)幅對中效果更好。研制了定型機(jī)智能控制系統(tǒng),內(nèi)置定型工藝專家數(shù)據(jù)庫,自動對生產(chǎn)數(shù)據(jù)進(jìn)行維護(hù),方便生產(chǎn);開發(fā)的伺服多軸同步驅(qū)動系統(tǒng),可實(shí)現(xiàn)對定型機(jī)的在線閉環(huán)控制,確保定型織物牽拉張力均勻和系統(tǒng)的穩(wěn)定運(yùn)行。
Yoantion Industrial Co., Ltd. is a professional production of textile machinery, dyeing and printing machinery, machinery accessories high-tech enterprises. At the beginning of its establishment, the company aimed at the domestic and foreign high-end market, relying on the professional technical team and advanced manufacturing equipment, to create the quality and brand of Yoantion, and quickly become a professional manufacturer of high-end dyeing and finishing equipment. The main products of the company are hot air stentering machine, which can effectively improve product quality and achieve energy saving and consumption reduction in textile industry. It has strong market competition strength;using cad/cam software such as UG, PRO-E, with strong technical innovation ability. The application of ERP management system, implementation of 6S management, and ISO9001:2015 quality management system comprehensively regulate the company management. The company has applied for nearly 100 patents, of which more than 80 patents have been authorized. Newly recognized as the national key support high-tech enterprises, provincial key enterprise research institute, Zhejiang Province invisible champion enterprise, provincial R&D center, Zhejiang famous brand and other honorary titles.
The hot air stentering machine
The hot air stentering machine developed by Yoantion is suitable for knitting cotton, polyester and cotton blended fabrics, new fiber woven fabrics and elastic woven fabrics for stretching and setting of dry fabrics. While improving product quality effectively, energy saving and consumption reduction in textile industry have been realized at the same time.The inventive built-in air duct structure, through structural design optimization, can effectively reduce energy consumption and improve the overall aesthetic degree of the equipment.The hot air nozzle of the invention makes use of a plurality of air blowing ports on the nozzle tube to make the hot air spread evenly to the cloth surface, and the drying setting efficiency is high.The hydrostatic pressure device with the upper and lower air pipes controlled by independent frequency conversion motor can be adjusted conveniently. The invented heat energy recovery system can efficiently exchange heat through the heat exchange liquid in the heat exchanger, realizing the recovery and utilization of heat energy, and effectively reduce the energy consumption and emission.Innovative design of the expanding alignment device, using the turbine worm gearbox to adjust, so that the fabric expansion alignment effect is better. The intelligent control system and the builtin database of process experts , which can automatically maintain the production data and facilitate the production.The servo multi-axis synchronous drive system can realize the on-line closed-loop control of the stentering machine and ensure the uniform drawing tension and the stable operation of the system.