“十三五”期間,隨著生活水平的提升,非織造布產(chǎn)品應(yīng)用范圍被不斷拓展,非織造布機械企業(yè)緊跟市場變化,持續(xù)推出多樣化的加工設(shè)備,以滿足日益發(fā)展的市場需求。
在此期間,非織造布后整理機械借鑒紡織各行業(yè)的技術(shù),逐步從傳統(tǒng)紡織整理工藝中演變?yōu)楠毺氐姆强椩觳己笳韺I(yè)生產(chǎn)線和獨特的單元機設(shè)備,適應(yīng)非織造布后整理中小型、多品種、不同組合的工藝要求,以產(chǎn)品性能為基本要求,拓展國產(chǎn)非織造布后整理設(shè)備的領(lǐng)域。
恒天重工依托強有力的加工以及研發(fā)能力,深耕非織造智能化技術(shù)。公司的非織造布設(shè)備具有寬幅、高速以及智能化等特點和優(yōu)勢。公司先后與穩(wěn)健集團、浙江金三發(fā)、安徽金春、福建南紡、濟南永信等優(yōu)秀企業(yè)合作開發(fā)了一系列智能非織設(shè)備,滿足了紡織行業(yè)加快智能化轉(zhuǎn)型升級的迫切需求,深受市場的青睞和認可。
With the continuous improvement of living standards, during the Thirteenth Five-Year Plan period, the application scope of nonwovens products has been continuously expanded, and machinery enterprises have kept up with market changes and continuously introduced diversified processing equipment to meet the growing market demand.
The nonwovens finishing machinery has gradually evolved from the traditional textile finishing process to a unique professional nonwovens finishing production line and unit machine equipment, adapting to the technological requirements of small and medium-sized nonwovens finishing, various varieties and different combinations, and taking the product performance as the basic requirement, expanding the field of domestic nonwovens finishing equipment.
Hi-tech Heavy Industry Co.,Ltd depends on strong processing and R&D capabilities, deeply cultivates the intelligent technology of nonwovens. The companys nonwovens equipment has the characteristics and advantages of wide width, high-speed and intelligence. The company has cooperated with many excellent enterprises such as Winner Group, Zhejiang Jinsanfa, Anhui Jinchun, Fujian Nanfang and Jinan Yongxin to develop a series of intelligent nonwoven equipment, which meets the urgent needs of accelerating intelligent transformation and upgrading of the textile industry and is deeply favored and recognized by the market.
應(yīng)用案例 Application cases
濟南永信新材料科技有限公司
目前,在水刺非織造行業(yè),國內(nèi)乃至國際,濟南永信新材料科技有限公司的智能化、數(shù)字化轉(zhuǎn)型都處于前沿,公司在配備先進生產(chǎn)化設(shè)備的同時,也自主研發(fā)了MES系統(tǒng)等相關(guān)軟件,包括大數(shù)據(jù)的挖掘分析利用等,隨著5G時代的到來,這將加快智能化、數(shù)字化的轉(zhuǎn)型的步伐,公司規(guī)劃未來五年內(nèi)使這套體系更加成熟標(biāo)準化,并在業(yè)內(nèi)得到推廣應(yīng)用。
公司總經(jīng)理王晶表示,濟南永信采用國內(nèi)外先進的生產(chǎn)設(shè)備、產(chǎn)品質(zhì)量在線監(jiān)測設(shè)備、倉儲系統(tǒng)、自動包裝系統(tǒng)以及自主研發(fā)的智能制造控制系統(tǒng),建設(shè)了2條高速寬幅水刺全流程智能生產(chǎn)線,公司運維系統(tǒng)采用數(shù)字化設(shè)計,應(yīng)用物聯(lián)網(wǎng)、大數(shù)據(jù)和互聯(lián)網(wǎng)+技術(shù),打造國內(nèi)首個水刺非織造智能工廠。目前該項目已經(jīng)投入生產(chǎn),填補了國內(nèi)空白,有力引領(lǐng)和推動了產(chǎn)業(yè)升級。建設(shè)期間先后獲得ISO90001系列認證和兩化融合管理體系評定,通過了中國紡織聯(lián)合會鑒定專家組鑒定,達到國際先進水平,打造了世界一流生物質(zhì)新材料智能化綠色制造工廠。
據(jù)了解,目前濟南永信新材料科技有限公司擁有兩條國際先進的智能化水刺非織造生產(chǎn)線,其中常規(guī)自動化水刺生產(chǎn)設(shè)備42臺(套),為實現(xiàn)生產(chǎn)流程的自動化及產(chǎn)品質(zhì)量的在線調(diào)整優(yōu)化,并配備自動包裝系統(tǒng)、自動倉儲系統(tǒng)、高端在線質(zhì)量檢測設(shè)備。
在被問到作為非織智能化生產(chǎn)示范線企業(yè),在公司實現(xiàn)智能化生產(chǎn)以后,出現(xiàn)了哪些變化時,王晶說,首先,自本項目的智能化生產(chǎn)線投產(chǎn)以來,最明顯的變化就是產(chǎn)量的提升,其次是智能化的質(zhì)量在線管控進一步優(yōu)化了產(chǎn)品質(zhì)量,隨著更先進、自動化水平更高的設(shè)備投入使用,進一步降低了勞動成本,提高了能源利用率。
據(jù)介紹,該項目實現(xiàn)了國產(chǎn)首臺套數(shù)字化水刺非織造布成套裝備示范應(yīng)用,打破了國外高端技術(shù)裝備壟斷。自系統(tǒng)運行以來,實現(xiàn)了資源、能源、品質(zhì)、設(shè)備及倉儲等智能管控,產(chǎn)品優(yōu)良率提升至99%以上,產(chǎn)能可以提高到20%以上,運轉(zhuǎn)率提高至93%以上,生產(chǎn)定員降低25%以上,大幅降低了用戶企業(yè)綜合運營成本。
王晶表示,這些設(shè)備的所有設(shè)計功能都在企業(yè)得到了充分使用,有很多設(shè)備功能也都是根據(jù)企業(yè)需求改進及改造的,在設(shè)備的研發(fā)方面,公司也投入了大量的人員和精力。目前,整套智能化生產(chǎn)線改造是成熟穩(wěn)定的,王晶希望這些定制化的設(shè)備更加成熟,能夠?qū)崿F(xiàn)標(biāo)準化,進一步得到推廣應(yīng)用。
Jinan Yongxin New Materials Technology Co., Ltd.
At present, in the spunlaced nonwovens industry at home and abroad, the intelligent and digital transformation of Jinan Yongxin is at the forefront of developments. While equipped with advanced prodution equipment, the company also independently develops MES system and other related software, including mining, analysis and utilization of big data. As the 5G era comes, it will accerlates the pace of transformation towards intelligence and digitalization. And they also planned to polish the system more mature and promote the application in next five years.
Wang Jing, general manager of the company, stated that Jinan Yongxin adopted to production equipment, product quality online monitoring system, storage system, automatic packaging system and selfdeveloped intelligent manufacturing system at both domestic and foreign, constructed 2 high-speed widewidth spunlaced nonwovens full process production line. The companys operation and maintenance system not only adopts digital design but also applies Internet of Things, big data and internet + technology to build the first spunlaced nonwoven intelligent factory in China, which has put into production, filling the domestic gap and effectively leading and promoting industrial upgrading. During the construction period, the company has also obtained ISO90001 series certification and evaluation of integration management system, passed the tests of expert group from China National Textile and Apperal Association (CNTAC), reached the international advanced level, and built a world-class intelligent green manufacturing factory for new biomass materials.
At present, Jinan Yongxin New Material Technology Co., Ltd. has two international advanced intelligent spunlaced nonwovens production lines, including 42 sets of conventional automatic spunlaced production equipment, which are equipped with automatic packaging system, automatic storage system and high-end online quality inspection equipment to realize the automation of production process and online adjustment and optimization of product quality.
As a model enterprise in intelligent nonwovens production, when reporter asked what changes have occurred after the company realized intelligent production, Wang Jing said, first of all, since the intelligent production line of this project was put into production, the most obvious change is the increase of output; secondly, the intelligent online quality control further optimized the product quality; with the use of more advanced and automated equipment, the labor cost was further reduced and the energy utilization rate was improved.
This project has realized the first set of digital spunlaced nonwovens equipment in China, breaking the monopoly of foreign high-end technology equipment. Since the operation of the system, intelligent management and control of resources, energy, quality, equipment and warehousing have been improved. The qualified rate of products has been increased to over 99%, the production capacity can be increased to over 20%, the operation rate has been increased to over 93%, and the production capacity has been reduced by over 25%, thus greatly reducing the comprehensive operation cost of user enterprises.
Wang Jing said that all the design functions of these equipments have been fully used in enterprises, and many of them have been improved and transformed according to the needs of enterprises. In terms of equipment research and development, the company has also invested a lot of personnel and energy. At present, the transformation of the whole intelligent production line is mature and stable.He hopes that these customized equipments will be more mature and standardized which can be further popularized and introduced across the country.
日發(fā)紡機Rifa Textile Machinery
參展產(chǎn)品覆蓋多種核心裝備
紡紗、加捻、織造、非織造等四大系統(tǒng)使日發(fā)紡機產(chǎn)品覆蓋從纖維到紡織坯布加工生產(chǎn)所需多種核心裝備。本屆展會日發(fā)紡機將帶來15臺設(shè)備展出。
MK8梳棉機工作幅寬1.25米,有效提升產(chǎn)量空間,最高出條速度300m/min;道夫直徑680mm,棉網(wǎng)轉(zhuǎn)移、成形優(yōu)化;插片式棉網(wǎng)清潔器調(diào)整,精確控制落棉;翻開式整體棉箱,操作、檢查更加方便。
RFTL80提花毛巾織機采用變螺距螺桿直驅(qū)劍帶、劍頭,傳動鏈短,慣量小,結(jié)構(gòu)簡單、適合高速;共軛凸輪打緯結(jié)構(gòu)置于胸梁內(nèi)部;起圈為電子式布動起毛圈方式,整體式移動邊撐,起毛高度0-14mm;開關(guān)磁阻電機直驅(qū)。
RFDKP38"38G96F雙面細針開幅機采用人體工學(xué)及針織原理獨特設(shè)計,并采用鋼絲跑道結(jié)構(gòu),降低負載、耐磨損;關(guān)鍵零件材質(zhì)經(jīng)長時間的自然時效處理并采用進口設(shè)備加工并嚴格控制,確保機臺精度;大鼎結(jié)構(gòu)設(shè)計新穎獨特,保證上下對位和運行精度,減少織物的橫條暗影,提高織物品質(zhì);三角經(jīng)過不斷改良,減少阻力并使成圈更符合細針布面要求,使織物紋路清晰,彈性好,適用于高檔面料;采用多路數(shù)編織系統(tǒng)設(shè)計,為客戶提供較高的經(jīng)濟效益;采用電動剖布機(伺服控制),同步收卷布匹,張力均勻,使布匹沒有折痕,完整利用不浪費。
Exhibited products cover a variety of core equipment
The four major systems of spinning, twisting, weaving, and knitting make Rifa Textile Machinery products cover a variety of core equipment required for processing and producing from fiber to grey cloth. In this exhibition, Rifa Textile Machinery will bring 15 sets of equipment on display.
The working width of MK8 carding machine is 1.25 meters, which can effectively increase the output space, and the maximum sliver forming speed is 300m/min; the doffer diameter is 680mm, and the web transfer and forming are optimized; the insert type web cleaner is adjusted to accurately control the droppings; the open type hopper makes operation and inspection more convenient.
The RFTL80 jacquard towel loom adopts a variable-pitch screw to directly drive the gripper band and rapier head. The transmission chain is short, the inertia is small, the structure is simple, and it is suitable for high speed; the conjugate cam beating-up structure is placed inside the breast beam; the loop is electronically driven and raised loop method, raised height 0-14mm; switched reluctance motor is directly driven.
RFDKP38"38G96F double-sided thin needle scutcher adopts ergonomics and knitting principle, and steel track structure to reduce load and increase wear resistance; The materials of key parts have been processed by natural aging for a long time and imported equipment and strictly controlled to ensure the accuracy of the machine; The structure design is novel and unique, which ensures the up-and-down alignment and running accuracy, reduces the shadow of fabric stripes and improves the quality of fabric; The triangle has been continuously improved, which reduces the resistance and makes the looping more in line with the requirements of cloth of thin needle, so that the fabric has clear grain and good elasticity, and is suitable for high-end fabrics; It adopts multi-channel knitting system design to provide customers with higher economic benefits; The electric cloth cutting machine (servo control) is adopted, the cloth is wound synchronously, and the tension is even, so that the cloth has no crease, and can be utilized efficiently.
斯密特SMIT
斯密特織機成立于1938年,至今已經(jīng)有80多年歷史, 在劍桿織機的發(fā)展史上,一直專注于高檔次高品質(zhì)織物的高端市場,致力于技術(shù)研發(fā)來服務(wù)廣大客戶,立足自身發(fā)展,并且在工業(yè)4.0智能化織造技術(shù)中,成功開發(fā)了織造工廠中央集成控制系統(tǒng)。斯密特作為知名的織機生產(chǎn)商,在1958年研發(fā)了世界上第一臺撓性劍桿織機而聞名。如今,自由飛行傳劍系統(tǒng)可以在無導(dǎo)鉤狀態(tài)下穩(wěn)定工作,以確保最清晰開口?!?FAST劃時代”織機,高強度、高剛性結(jié)構(gòu)緊湊型設(shè)計,提供了更多技術(shù)創(chuàng)新,性能優(yōu)異。
斯密特織機于2015年加入桑德森力瑪集團,2020年,集團將斯密特公司由上海外高橋自貿(mào)區(qū)遷至青浦工業(yè)園區(qū)并舉行了盛大的開業(yè)典禮,由進口設(shè)備貿(mào)易型企業(yè)轉(zhuǎn)變成生產(chǎn)制造型企業(yè),致力于更好的服務(wù)中國的客戶,在去年疫情期間的投資舉措是我們對市場發(fā)出的強烈信號,表明了公司努力服務(wù)中國廣大客戶的信心和決心。
此次ITMA ASIA+CITME 2020展會, 公司將為客戶呈現(xiàn)最新的機型和最新的專利技術(shù):最新機型“2FAST劃時代”劍桿織機,該機型是與歐洲公司同步生產(chǎn)制造的最新技術(shù)織機。該機采用專利新型劍頭,減少劍頭組件截面,適用紗線種類廣泛并能保證最高織造效率。優(yōu)化的開口幾何形狀,確保織物完美的花型結(jié)構(gòu)和最高生產(chǎn)效率。更多的優(yōu)勢還體現(xiàn)在機械傳動鏈縮短,提高運行的精密性和規(guī)律性且降低能耗,高效永磁無刷電機,功率因數(shù)最高且發(fā)熱量最低。
2FAST是一項長期且持久的投資,用其堅實的設(shè)計方法確??棛C更長的使用壽命及最少的備件消耗量??棛C機架剛性增加20%。其整體投資優(yōu)化了創(chuàng)新力,生產(chǎn)力及多功能性的完美集成,為多樣化各種織物的應(yīng)用提供了極大的競爭力。該機器應(yīng)用了最新的織造技術(shù),并且具有獨特的靈活性,能夠滿足從羊毛到牛仔布甚至碳纖維等各種纖維的織造應(yīng)用。
與此同時,我們也很榮幸在此次展會展出另一項專利技術(shù):“2SAVE” 左右雙側(cè)節(jié)省廢邊裝置:該裝置的特點是設(shè)置簡單,易于熟練操作;“2SAVE” 能夠最大化節(jié)約廢邊紗并對緯紗尾端進行回收,支持最多8色選緯功能及各種類型混合緯紗品種(引雙緯同樣適用);對稱兩側(cè)織物寬度變化操作簡單快捷,與一般織機相比,織造幅寬最高增加50mm。
SMIT was founded in 1938, has focused on high quality fabric of the high-end market, is a renowned producer of weaving machines, known for developing the worlds first flexible-ribbon weaving machine in 1958. Today, the Free Flight Ribbons System works without ribbon guide hooks, to ensure the ‘cleanest shed, and the 2FAST compact weaving machine offers many more technical innovations for competitive performance.
In 2015, SMIT joined Santex Rimar Group. In 2020, SMIT moved from China (Shanghai) Pilot Free Trade Zone to Shanghai Qingpu Industrial Zone and held a grand opening ceremony. The company has changed from an import equipment trading enterprise to a manufacturing enterprise, and is committed to better serving Chinese customers. The investment during last years pandemic is a strong signal to the market, showing the confidence and determination of the company to serve the vast number of customers in China.
In this exhibition, top weavers fully appreciate the new patented grippers, with a reduced cross-section which guarantees top efficiency for every yarn type. Optimized shed geometry ensures perfect fabric construction and high efficiency at the greatest production rates. Further advantages come from the short mechanical transmission, ensuring highest running regularity, and low energy consumption. The high-efficiency brushless motor with permanent magnets delivers the highest power factor with lowest heat generation.
2FAST is a long-term investment that is built to last, with its‘Robust Design methodology assuring long service life and minimum spare parts use. Its solid construction is based on a 20% increase in frame stiffness. Like all SMIT machines, its overall investment appeal combines innovation, productivity and versatility, for maximum competitiveness across a wide variety of applications.
At the same time, they are also honored to display another patented technology in this exhibition: “2SAVE” false selvedge saving device: the device is characterized by simple setup and easy to operate skillfully; “2Save” can eliminate false selvedges and recycle weft tails, support up to 8 colors selection function and in combination with all types of weft yarn (double weft insertion is also allowed) ; The operation of symmetrical fabric width change is simple and fast. Compared with the common looms, the weaving width can be increased by up to 50mm.
常熟紡機Changshu Textile
高速電子多臂新產(chǎn)品 凸顯性價比
作為專業(yè)研發(fā)生產(chǎn)織機開口裝置制造商,近兩年來,常熟紡機一直潛心研發(fā),通過技術(shù)創(chuàng)新、工藝改進,產(chǎn)品在高速化、可靠性以及性價比優(yōu)勢方面有了明顯提升,多臂、踏盤、提花機三大類產(chǎn)品適配國內(nèi)外各類主流織機,并憑借高速化、電子化、系列化等特點,得到了很多用戶企業(yè)的認可。
本次展會上,公司展品涵蓋三大系列,將主要展出D2861型電子多臂、D2658B型電子多臂、D2869B型電子多臂、GT512T型電子提花機、S1353和S1354積極式凸輪開口裝置等產(chǎn)品,D2861型電子多臂主要適用于最高轉(zhuǎn)速在650rpm的國內(nèi)外各類高檔劍桿、噴氣織機,用于織造棉、毛、絲、麻等原料的平紋、斜紋和小花紋織物。適應(yīng)高速重載場合,織物質(zhì)量高,對環(huán)境影響小,用途廣泛。
D2658B型電子多臂是公司新開發(fā)的一款為高速劍桿織機配套的電子多臂,最高轉(zhuǎn)速為600rpm,葉片泵自動潤滑。為了適應(yīng)高檔、高速劍桿織機適配國產(chǎn)電子多臂的需求,經(jīng)過不斷地改進,目前D2658B高速電子多臂,已批量進入市場,前景可期。
D2869B型電子多臂是本公司近年開發(fā)的一款為高速噴水織機配套的電子多臂。最高轉(zhuǎn)速650rpm, 適用于各類國產(chǎn)、進口高檔噴水織機,它采用全自動電子控制和高可靠性機械結(jié)構(gòu),適應(yīng)織機翻改品種范圍較廣,新型封閉式回綜機構(gòu)更加美觀。
GT512T型電子提花機適用于噴氣、劍桿、片梭等各類無梭織機,用于織造大提花織物,目前針數(shù)從8448~20480針,采用共軛凸輪同心軸驅(qū)動,存儲容量可達32GB。本次展會將同時和必佳樂、意達公司織機進行聯(lián)合展出。
S1354積極式凸輪開口裝置是一款高速踏盤,采用積極式共軛凸輪,適用各類高速噴水織機、4~10片裝,油浴自潤滑,全封閉,操作方便,適應(yīng)織造平紋、斜紋、緞紋等。
Electronic dobby new products boasts cost performance
As a manufacturer specializing in R&D and production of loom shedding devices, Changshu Textile Machinery has been concentrating on R&D in the past two years. Through technological innovation and process improvement, its products have been significantly improved in terms of high speed, reliability and cost performance. Three categories of products, namely dobby, treadle and jacquard frame, are suitable for all kinds of mainstream looms at home and abroad, and have been recognized by many users.
In this exhibition, the exhibits cover three series, which is D2861 electronic Dobby, D2869B electronic dobby, GT512T electronic jacquard machine, S1353 and S1354 active cam shedding device, etc. D2861 is mainly suitable for various high-grade rapier and air jet looms with the highest speed of 650rpm, and is used for weaving cotton. Adapted to high-speed and heavy-duty occasions, the fabric has high quality, little environmental impact and wide application.
D2658B is a new developed dobby equipped with high-speed rapier in recent years with the highest speed of round of 600rpm and automatic self-lubricating turbine pump. In order to meet the demends of high-grade high-speed rapier looms for domestic dobby, af- ter continuous improvement, D2658 high-speed domestic electronic dobby has entered the market and has a promising future.
D2869B is a kind of electronic dobby developed in recent years for high-speed water jet loom. The maximum rotating speed is 650rpm, which is suitable for all kinds of domestic and imported highgrade water jet looms. It adopts full-automatic electronic control and high-reliability mechanical structure, which is suitable for a wide range of weaving machines, and the new enclosed-type down-pull element is more beautiful.
GT512T electronic jacquard frame is suitable for all kinds of air jet, rapier and projectile looms in spinning figured cloth. At present, the number of needles ranges from 8448 to 20480, which is driven by conjugate cam concentric bearing, and the storage capacity can reach 32GB. At the same time, Changshu Textile will be jointly exhibited with the Picanol and Yida Company.
S1354 electronic active cam shedding device is a high-speed shedding tappet, adopts active conjugate cam, which is suitable for various high-speed wateret weaving looms with self-lubricating, adapts to weaving plain, twill and satin, etc.
牛牌紡機Niupai Textile
多款開口裝置亮相展會
作為一家致力于織機開口領(lǐng)域深耕研發(fā)生產(chǎn)長達33年的生產(chǎn)企業(yè),牛牌紡機在積極配合市場需求的情況下,制造出了許多符合現(xiàn)代化企業(yè)發(fā)展需求的開口產(chǎn)品。一直以來,牛牌紡機不斷融入創(chuàng)新,突破進取,緊密維系客戶需求,以優(yōu)質(zhì)的產(chǎn)品、專業(yè)的服務(wù)為基礎(chǔ),以為客戶創(chuàng)造價值最大化作為使命,為客戶持續(xù)提供質(zhì)量穩(wěn)定、安全高效的產(chǎn)品。本次展會,牛牌紡機將展出上置積極式凸輪開口裝置NPW409、上置積極式電子多臂NP5400B、下置積極式電子多臂NP5600、電子提花開口裝置NP6024-5120等展品。
上置積極式凸輪開口裝置NPW409適用噴水織機,織機門幅:1900mm~4600mm,最大轉(zhuǎn)速:950rpm(4/1品種、1900門幅),綜框間距:14mm,提綜單元:10片,綜絲規(guī)格:280mm,開口量:54mm~110mm,循環(huán)緯數(shù):10緯。
上置積極式電子多臂NP5400B適用噴水織機,織機門幅:1900mm~3600mm,最大轉(zhuǎn)速:750rpm(2/1品種、1900門幅),綜框間距:12mm,提綜單元:16片,綜絲規(guī)格:330mm,開口量:55mm~160mm,循環(huán)緯數(shù):12800緯。
下置積極式電子多臂NP5600適用噴氣織機,織機門幅: 1900mm~3600mm,最大轉(zhuǎn)速:750rpm(2/1品種、1900門幅),綜框間距:12mm,提綜單元:16片,綜絲規(guī)格:330mm,開口量:55mm-160mm,循環(huán)緯數(shù):12800緯。
電子提花開口裝置NP6024-5120適用劍桿、噴水、噴氣織機,提花針數(shù):2688-10240針,最高轉(zhuǎn)速:650rpm(2688針)開口量:46mm~130mm提刀方式:共軛凸輪。
Several shedding equipment display
As a manufacturer dedicated to the research and development of shedding devices for weaving machines 33 years, Niupai Textile Machinery has produced many textile machinery products that meet the development needs of modern enterprises under the condition of actively matching with market demand. For a long time, Niupai Textile Machinery has been integrating innovation, breaking through and making progress, closely maintaining customer needs, taking high quality products and professional services as the foundation, taking the mission of creating maximum value for customers, and continuously providing customers with stable, safe and efficient products. In this exhibition, Niupai Textile Machinery will exhibit the Top-mounting positive CAM shedding device NPW409, the Top-mounting positive electronic dobby NP5400B, the lower positive electronic dobby NP5600, the electronic jacquard NP6024-5120 and other exhibits.
The Top-mounting positive CAM shedding device NPW409 adopts water jet weaving looms with width of 1900mm-4600mm, 950rpm (4/1 Design, 1900 width), 14mm of pitch space, 10 levers, 280mm type of heddle, 54mm-110mm of shedding opening and 10 weft design.
The Top-mounting positive electronic dobby NP5400B adopts water jet weaving looms with width of 1900mm-3600mm, 750rpm(2/1 Design, 1900 width), 12mm of pitch space, 16 levers, 330mm type of heddle, 55mm-160mm of shedding opening and 12800 of cyclic weft number.
The underset-type positive electronic dobby NP5600 adopts air jet weaving looms with 1900mm-3600mm of width of weaving loom, 750rpm (2/1 design, 1900 width), 12mm of pitch spacing, 16 of levers, 330mm type of heddle, 55mm-160mm of shedding opening and 12800 of cyclic weft number.
The electronic jacquard NP6024-5120 adopts rapier, air jet and water jet weaving looms with 2688-10240 of neddles, 650rpm (2688 needles), 46mm-130mm of shedding opening and Cam type double lifting system.
TPET
多款展品聚焦家紡發(fā)展需求
全自動全棉毛巾機二代橫縫 ET-5835-II的特點有:自動雙邊橫縫、伺服定長;裁縫一體化,5秒即出一件成品;一鍵換款、方便快捷,滿足不同尺寸的訂單需求;全機采用日本歐姆龍控制系統(tǒng),日本SMC 氣動元件;自動加多標(biāo)(重疊雙標(biāo),并排雙標(biāo),多標(biāo))可按客需選配;升降收料、整齊、無需二次整理。
自動窗簾縱縫機ET-2210/A的技術(shù)特點體現(xiàn)在鎖式/鏈式線跡均可按需定制實現(xiàn);自動換梭芯,讓平縫也能更加智能化,完美化;效率達15m/min~18m/min。
自動(升降)床笠機ET-6612-HS采用自動卷邊縫,自動上橡筋;一人可同時操作2-3臺設(shè)備;鎖式/鏈式線跡,均可按需定制實現(xiàn)。
中國家紡產(chǎn)業(yè)云平臺
TPET利用工業(yè)“滴滴”的概念,率先推出中國家紡產(chǎn)業(yè)云平臺,把生產(chǎn)制造各環(huán)節(jié)領(lǐng)域分散閑置的資源集聚起來,彈性匹配、動態(tài)共享,實現(xiàn)供、需雙方互聯(lián)互通,協(xié)同共贏!
Focus on the development needs of home textiles
Automatic Terry Towel Cross Hemming Machine 2nd Generation ET-5835-II has the characteristics of automatic both sides transverse sewing, servo selected length, cutting and sewing integration and 5 seconds finishing product, and one button change, which is convenient and fast to meet the needs of different sizes of orders. The machine adopts Japan OMRON control system and SMC pneumatic elements, can sew the label automatically according to customer needs (Overlapped label, side by side label, multiple label) and also can be selected according to customer needs. And its lifting and receiving materials no need for secondary finishing.
ET-2210/A automatic curtain longitudinal sewing machines technology features in lock/chain stitch can be customized on demand; Automatic changing of shuttle peg make the sewing more intelligent, and its efficiency reach 15m/min-18m/min.
ET-6612-HS automatic (lifting) fitted sheet machine can meet automatic edge seam and rubber band; In operation, one person can control 2-3 equipment at the same time; Lock/chain stitch can be customized to achieve.
China home textile industry cloud platform
TPET takes the lead in launching the cloud platform of Chinas home textile industry by using the concept of online car-hailing, which gathers the scattered resources in all aspects of production and manufacturing, flexibly matches and dynamically shares them, so as to realize the interconnection between supply and demand and achieve win-win cooperation.
長嶺紡電Changling Electronic
本屆展會上,長嶺紡電展出的CA182以高車速、高品質(zhì)、智能化為設(shè)計指導(dǎo)思想,有著豐富的配置和多樣的附加配置可選項。長嶺根據(jù)國內(nèi)外噴氣織機的發(fā)展趨勢,結(jié)合國內(nèi)噴氣織機現(xiàn)狀,研制開發(fā)的機型在具有長嶺紡電特色的同時還達到了ZAX機型性能。
全新的主機設(shè)計
采用金屬模、消失模有效提高鑄件質(zhì)量,優(yōu)化結(jié)構(gòu)設(shè)計。CA182噴氣織機車速可達到850轉(zhuǎn)/分,較CA082織機轉(zhuǎn)數(shù)提高20%;空氣消耗量下降10%,地面振動較CA082織機下降35%。
PZK600系列電控系統(tǒng)
該系統(tǒng)對箱體內(nèi)部布局重新優(yōu)化,對各單元板重新優(yōu)化,降低電控箱成本。
可選配智能化裝置
APR自動緯紗修補裝置,氣動折入邊裝置、電子剪緯裝置、WBS緯紗制動裝置、FDP-V型儲緯器。
智能化電子網(wǎng)絡(luò)系統(tǒng)
CA182采用智能化電子網(wǎng)絡(luò)系統(tǒng),直接在IBoard屏幕上進行多臂花色編輯、FDP自由選色花色編輯。調(diào)車工藝指導(dǎo),后梁張力實時數(shù)據(jù)曲線、探緯實時數(shù)據(jù)曲線均可顯示。在此基礎(chǔ)上,送經(jīng)、卷取、預(yù)卷、解舒等操作,擬全部由現(xiàn)在的物理按/旋鈕移植到屏幕界面操作。無線網(wǎng)絡(luò)技術(shù)可實時記錄織機運行情況,進行產(chǎn)量統(tǒng)計。
In this exhibition, CA182 from Changling Textile Electronic takes high speed, high quality and intelligentization as its design guiding ideology, with abundant configuration and various additional configuration options. According to the development trend of air jet looms at home and abroad and the current situation in China, the model developed by Changling has its characteristics and reached the performance of ZAX model.
New host machine design
Metal mold and lost foam process are used to improve casting quality and optimize structure design. The speed of CA182 air jet loom can reach 850 rpm, which is 20% higher than that of CA082 loom. Air consumption decreased by 10% and ground vibration decreased by 35% compared with CA082 loom.
PZK600 electronic control system
The system reoptimizes the internal layout of the box and the unit boards to reduce the cost of the electric control box.
Optional intelligent device
There are intelligent device includes APR automatic weft mending device, pneumatic edge folding device, electronic weft cutting device, WBS weft brake device, FDP-V weft holder.
Intelligent electronic network system
CA182 adopts the intelligent electronic network system, which can directly edit the dobby design and color on the I-Board screen and FDP. Shunting process guidance, tension real-time data, weft detection real-time data can be displayed. On this basis, let-off, rewinding, pre-rewinding, release and other operations are all planned to use the current physical press/button on the screen. Wireless network technology can record the operation of the loom in real time and output statistics.
恒天重工 Hi-Tech Heavy Industry
本屆展會上,恒天重工將重點展出3個模型和4個產(chǎn)品實物。
復(fù)合紡數(shù)字化短纖成套設(shè)備是依托市場需求、科技進步及環(huán)保意識不斷增強的時代要求,近年來開發(fā)的新型成套設(shè)備,主要適用于雙組份復(fù)合紡,可生產(chǎn)PE、PP、PA6/66、COPET、PET及可降級的生物基聚乳酸(PLA)等多個品種,適用于并列型、皮芯型及海島型復(fù)合纖維。該生產(chǎn)線采用了低阻尼環(huán)吹等多種國際先進技術(shù),并擁有夾套輥、多點上油裝置等多項自主知識產(chǎn)權(quán)專利技術(shù)。
水刺法非織造布成套設(shè)備主要由喂棉、開松、梳理成網(wǎng)、水刺加固、烘干后整理、卷繞分切等模塊組成,廣泛應(yīng)用于生活用品(擦布、濕巾、面膜等)、醫(yī)療用品(手術(shù)衣、繃帶等)、皮革基布(PU/ PVC)等領(lǐng)域。生產(chǎn)線具有占地面積小、流程短、產(chǎn)量高、能耗低、綠色等特點,是紡織行業(yè)的新興分支。
熱風(fēng)法非織造布成套設(shè)備主要由喂棉、開松、梳理成網(wǎng)、熱風(fēng)加固、后整理、卷繞分切等模塊組成,廣泛應(yīng)用于嬰兒紙尿褲、婦女衛(wèi)生巾和成人失禁用品等用即棄衛(wèi)生用品等領(lǐng)域。生產(chǎn)線具有投資成本低、占地面積小、流程短、產(chǎn)量高、能耗低、綠色等特點,是紡織行業(yè)的新興分支。
橢圓軌跡針刺機采用模塊化設(shè)計,雙曲軸連桿驅(qū)動的水平運動系統(tǒng)。針梁、針板等運動零部件采用優(yōu)質(zhì)鋁合金材質(zhì),減輕重量,有利于高速運轉(zhuǎn)。針板采用氣囊夾緊形式,配合專用工具,更換針板方便快捷。PLC系統(tǒng)控制,變頻調(diào)速,觸摸屏顯示,可在線調(diào)整針刺深度、板間距等參數(shù),集中供油系統(tǒng)接入PLC控制系統(tǒng),可實現(xiàn)在線定量給油潤滑,節(jié)約人工成本并提高效率。橢圓軌跡作為預(yù)刺機可實現(xiàn)高速、高產(chǎn)、無針痕,可配合其他單元機實現(xiàn)全流程智能運維生產(chǎn)管理。
GZS17型預(yù)濕漿槽,采用預(yù)濕+單浸單壓上漿工藝,適用于棉、麻等短纖織物上漿,具有“預(yù)濕”與“非預(yù)濕”兩種功能,具有水面漂浮物自動清理功能,該機配備有上漿率自動控制裝置,可實現(xiàn)上漿率在線實時檢測與自動控制,保證上漿率穩(wěn)定。小型化漿鍋設(shè)計,能夠保持漿液新鮮,提高上漿質(zhì)量,并且節(jié)省漿料以及能源。
G1739型高速劍桿織機是一款高標(biāo)準設(shè)計與制造的先進織機,擁有190cm、210cm、220cm、230cm、240cm、280cm、300cm、340cm、360cm、380cm等多種幅寬機型。設(shè)計轉(zhuǎn)速750轉(zhuǎn)/分,織造工藝轉(zhuǎn)速400~600轉(zhuǎn)/分,優(yōu)化的打緯、引緯機構(gòu),使生產(chǎn)效率基本穩(wěn)定在95%左右,并且震動小、噪聲低;智能的電氣控制系統(tǒng)保證織機的智能化生產(chǎn);本機耗能低、機械裝置精度高、維修量低,降低了織物的生產(chǎn)成本。是一款高標(biāo)準設(shè)計與制造的先進織機,可以滿足市場未來5~10年的需求。
ZKB616-180型高速卷繞頭,錠軸長度1800mm,適紡
16頭,最高工藝速度4800m/min,具有如下特點:適用高速紡絲場合,采用精密卷繞控制系統(tǒng),成熟的壓絲輥主動控制技術(shù);順絲束運動方向生頭,有效減少生頭對底層絲的損傷;新型自動分絲結(jié)構(gòu)設(shè)計,有效縮短生頭時間,提高生產(chǎn)效率;新型尾絲成型結(jié)構(gòu),有效保證尾絲圈數(shù)及保證后續(xù)退繞;齒輪箱上罩殼可翻轉(zhuǎn)結(jié)構(gòu),便于撥叉齒輪箱的檢修和保養(yǎng);適應(yīng)自動落筒等自動化設(shè)備,提供多種解決方案。
At this exhibition, Hi-Tech Heavy Industry will exhibit 3 models and 4 physical products.
The complete set of composite spinning digital polyester staple fiber equipment is a new type of complete set of equipment developed in recent years based on the market demand, scientific and technological progress and the increasing awareness of environmental protection. It is mainly suitable for the bi-component composite spinning and can produce PE, PP, PA6/66, COPET, PET and degradable bio-based polylactic acid (PLA) and other varieties. It is suitable for side-by-side composite fiber, skin-core composite fiber and islandsin-sea composite fiber. The production line adopts a variety of international advanced technologies such as low damping out-in quench technology, and owns many patent technologies, such as jacket roller, multiple cooling spray device, etc.
The complete set of water-jetting nonwovens equipment is mainly composed of fiber feeding, loosening, card web forming, waterjetting reinforcement, finishing after drying, winding and slitting, etc. It is widely used in the fields of daily necessities (wipes, wet wipes, masks, etc.), medical supplies (operating clothes, bandages, etc.), leather base (PU/PVC) and so on. The production line with low investment cost, small occupation, short process, high output, low energy consumption, green and other characteristics, is a new branch of the textile industry.
The complete set of through-air thermal bonding nonwovens equipment is mainly composed of cotton feeding, loosening, card web forming, through-air thermal bonding, finishing, winding and slitting, etc. It is widely used in the field of disposable sanitary products such as baby diapers, womens sanitary napkins and adult incontinence products. The production line with low investment cost, small occupation, short process, high output, low energy consumption, green and other characteristics, is a new branch of the textile industry.
Elliptical trajectory needle loom adopts modular design, horizontal movement system driven by double crank mechanism. Needle beam, needle board and other moving parts are made of highquality aluminum alloy material, which reduces weight and is conducive to high speed operation. The needle board adopts the form of gas bag clamping, with special tools, it is convenient to change the needle board. PLC system control, frequency conversion speed regulation, touch screen display, online adjustment of needle depth, board spacing and other parameters, centralized oil supply system connected to the PLC control system, can achieve online quantita- tive oil lubrication, save labor costs and improve efficiency. As a preneedle loom, elliptical trajectory can achieve high speed, high yield and no needle marks. It can cooperate with other unit machines to realize intelligent operation, maintenance and production management of the whole process.
GZS17 prewetting size box adopts prewetting + single end sizing process. It is suitable for sizing cotton, linen and other staple fiber fabrics. It has two functions of prewetting and non-prewetting, and has automatic cleaning function of floating objects on the water surface. The machine is equipped with an automatic control device for the sizing rate, which can realize the online real-time detection and automatic control of the sizing rate to ensure the stable sizing rate. The miniaturized size pot design can keep the size fresh, improve the sizing quality, and save sizing agent and energy.
G1739 high-speed rapier loom is an advanced loom designed and manufactured with high standards, with 190cm, 210cm, 220cm, 230cm, 240cm, 280cm, 300cm, 340cm, 360cm, 380cm and many other width models. The design speed is 750 rpm, the weaving process speed is 400-600 rpm. The optimized beating-up and weft insertion mechanism makes the production efficiency basically stable at about 95 percent, with low vibration and low noise; the intelligent electrical control system guarantees the weaving intelligent production of the loom; this loom has low energy consumption, high precision of mechanical devices and low maintenance, which reduces the production cost of fabrics. It is an advanced loom designed and manufactured with high standards, which can meet the needs of the market in the next 5 to 10 years.
ZKB616-180 high-speed winding head, spindle length of 1,800mm, suitable for spinning 16 heads, the highest process speed of 4,800m/min, has the following characteristics: suitable for high speed spinning, the use of precision winding control system, mature active control technology of press roller; spinning in the direction of movement of the tow, effectively reducing the damage to the bottom yarn by the spinning; a new type of automatic spinning structure design, effectively shortening the spinning time and improving production efficiency; a new type of yarn tail forming structure, effectively ensuring the number of yarn tail loops and ensure subsequent unwinding; the upper cover of the gear unit can be turned over, which is convenient for the inspection and maintenance of the birotor gear unit; it is suitable for automatic doffing and other automatic equipment, and provides a variety of solutions.